Double-Wall Mailer construction is developed around product size, weight, protection, packing method and the intended opening experience.
Custom Double-Wall Mailer
Reinforced corrugated mailer for added transit protection. Double-Wall Mailer construction is developed around product size, weight, protection, packing method and the intended opening experience.
E-flute corrugated board · Kraft corrugated board · Printed liner paper
Inside and outside printing · Matte or gloss coating · Tear-strip and locking structures
E-commerce shipping · Subscription programs · Footwear and apparel
Built Around the
Opening Experience.
Mailer structures should be engineered around product weight, transit route, drop protection and the desired unboxing sequence.
- Structure can be sized around the product
- Paper and finish can follow the brand system
- Insert and accessory options are reviewed during sampling
Materials
& Finishes
Paper, printing and surface craft are reviewed together because substrate, coverage, registration and process order affect the final appearance.
Explore all finishes
Plan with Clarity.
Build with Confidence.
Use these planning fields to align requirements before submitting the enquiry.
| Specification | Project direction |
|---|---|
| Finished size | Confirmed for RFQ |
| Board construction | E-flute corrugated board · confirm thickness |
| Wrap material | Kraft corrugated board · Printed liner paper |
| Printing | Artwork and coverage confirmed for RFQ |
| Finishes | Inside and outside printing · Matte or gloss coating · Tear-strip and locking structures |
| Insert | Product-specific fit confirmed for RFQ |
| Packing direction | Destination and transit requirements confirmed for RFQ |
A Clear Process.
From Start to Finish.
- 01Brief
- 02Structure
- 03Sample
- 04Approval
- 05Production
- 06Quality check
- 07Delivery
Frequently Asked
Questions.
Ask another question Can the Double-Wall Mailer be customized with a logo?
Yes. The compatible method depends on the structure, paper and artwork. Options may include printing, foil stamping, spot UV, embossing, debossing, labels or coordinated accessories.
Which materials work for a custom Double-Wall Mailer?
Common directions include e-flute corrugated board, kraft corrugated board, printed liner paper. Final material and thickness are confirmed against product weight, structure and presentation requirements.
What information is needed for an RFQ?
Share finished size, estimated quantity, product dimensions and weight, paper or board direction, printing, finishes, insert needs, destination and target timing.
Can a sample be reviewed before production?
Sampling can be planned around the project. The suitable path may include a structural prototype, material or color review, and a printed presentation sample before production approval.
Are MOQ and lead time fixed?
No universal figure is claimed. MOQ, sampling time and production schedule depend on structure, size, material, finish, quantity and current production planning; confirm them through RFQ.
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Retail Display Mailer
Convertible corrugated pack that opens into a display format.
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Let's build the right packaging.
Share the product, structure, quantity, finish and destination. Unknown items can be discussed during review.